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Production of Carbon-based Products

The exceptional chemical, biological and physical characteristics of carbon-based nanomaterials have attracted the attention of scientists and large multinational corporations, specially those who are in the coal mining and oil refining businesses. As these industries face gradual decrease in demand, they are discovering that their raw materials they sell have much more value and multiple uses across many industries. Burining coal, oil and methane would be a waste of precious resources. Converting them to graphene, graphite and meryad other carbon-based products has become imperative.

The earlier scientific attempts in converting coal, CO2, CO, and methane were focused on the conversion of these elements to alternative fuels for use in automobiles, tar for use in construction of roads and buildings, and variety of lubricants used in machines and processing plants. The processing methods used were mostly based on gasification, liquefaction, and hydro-pyrolysis. However, the solution for dealing with Green House Gases (GHG) such as methane and CO2 has mainly been in sequestration of these harmful gases.

Today, however, the demand for the development of nanomaterials using environmentally friendly technologies has changed the nature of these processes and the form and use of the products that can be developed from CO2, CO, methane, and coal. Two of the new products that can be derived from these diverse sources are graphene and graphite. Graphene has over hundreds of uses as do graphite flakes. Many new industries have developed around these relatively new materials with spectacular scientific, industrial, and financial results. Their derivative businesses are growing exponentially in numbers, products, and various applications.

The cheapest and the most abundantly available sources of graphene and graphite in North America are coal and CO2. Burning coal and spewing CO2 are hazardous to our health but converting them to graphene and graphite and many of their derivative products has and continues to enhance our lives.

With graphene, we can now create a new class of two-dimensional materials with unique properties. Graphene transistors are substantially faster than silicon transistors and result in more efficient computers. Graphene is suitable for producing transparent touch screens, light panels, and solar cells. When mixed with plastics, graphene can turn plastics into conductors of electricity while making them more heat resistant and mechanically robust. Satellites, airplanes, and car parts are being manufactured out of these new carbon-based composite materials.

CVMR® is able to convert CO2, CO, methane, and coal to value-added carbon-based products for use in diverse industries. CVMR® has a proven track record and has won many accolades for its ability, technological knowhow, and patented proprietary processes for converting CO2, CO, and methane to graphene, graphite, , fire resistant panels, roofing materials, carbons suitable for 3D printable composites and many other highly sought-after carbon-based products.

These new nanomaterials have applications in the production of energy, biomedicine, aerospace, batteries, electronics, computers, and composite materials used in the aerospace, automotive, and defence industries.

At CVMR® we select the most economic combination of value-added products, based on the feed materials’ characteristics, market potential of the products and the potential for generating maximum revenue. A diverse portfolio when chosen carefully can mitigate the usual sales and marketing risks.

Technologies Used For The Conversion Of Coal

The predominant techniques employed currently to synthesize carbon-based nanomaterials are the following four methods:

    • Thermal Plasma (which due to its high level of energy consumption is rather expensive);
    • Arc Discharge methods;
    • Laser Ablation; and
    • Periphrastic Chemical Vapor Deposition or CVD, (This is one the processes often used by CVMR®).

The latter method, CVD, is based on a platform discovered some 110 years ago. It has been further developed and applied to the refining of 36 different metal concentrates by CVMR®. This organo-chemical-based process is a cost-effective refining method that has a proven record of over 110 years. The process has been expanded to apply to coal, CO2, CO, and methane as sources of inexpensive feed materials for the production of value added new carbon-based products.

Contaminants Found In Coal

One of the weaknesses in most conversion methods of coal is dealing with the difficulties associated with the metal contaminants in coal which affect the properties of carbon-based nanomaterials being produced. CVMR®’s vapour metallurgy process not only does not allow such contaminations, it can convert the metal contents of coal to metal powders and metal nano powders if such contaminants prove to exist in sufficient volumes and prove to be economically feasible to extract. The metal contaminants in coal can range from iron, nickel, molybdenum, copper, manganese, chromium, and many Rare Earth Elements (REE).

CO2 Capture & Its Conversion To Graphene And Graphite

CVMR®’s modular post-combustion carbon dioxide (CO2) scrubbers/CVD Conversion Units are capable of producing valuable graphite and graphene, based on CVMR®’s chemical vapour deposition (CVD) technology

CVMR®'s system relies on the CVD technique of reduction - oxidation reaction of CO2 with catalytic mineral materials. The process can generate a new source of revenue from the sale of graphite and graphene for emitters of Green House Gasses (“GHG”).

CVMR®’s CO2 capture and conversion method turns the liability of emitting GHG into a profitable business by generating revenue from the sale of graphene and graphite and other carbon-based products. CVMR® is also capable of assisting its clients in the marketing of their graphene and graphite.

Graphite Mining and Graphene Production for Advanced Carbon Materials

Overview of CVMR’s graphite mining, refining, and graphene production capabilities, transforming diverse carbon feedstocks into high value graphite, graphene, and carbon based nanomaterials for advanced industrial applications.

Advanced Graphite Mining and Refining

CVMR specializes in graphite mining and refining, converting abundant carbon sources such as carbon dioxide, carbon monoxide, methane, and coal into high purity graphite materials. These processes support critical applications across energy storage, aerospace, electronics, and advanced manufacturing sectors.

Graphite mining in Turkey plays a strategic role by providing consistent and reliable feedstock that can be efficiently refined into high performance carbon materials.

Transforming Carbon Feedstocks into Graphite and Graphene

Through controlled chemical vapor deposition processes, CVMR converts carbon rich feedstocks into clean graphite and advanced graphene materials. These methods allow precise control over purity, structure, and material performance.

Waste emissions such as CO₂ are repurposed into valuable carbon products, supporting sustainable manufacturing while reducing environmental impact.

Graphene Production and Carbon Nanomaterials

CVMR’s graphene production capabilities enable the creation of carbon nanomaterials with exceptional electrical conductivity, thermal stability, and mechanical strength.

These graphene based materials are designed for high performance applications, including electronics, coatings, composites, and energy technologies.

Product Forms and Industrial Applications

  • Graphite flakes, powders, and blocks, suitable for battery components, composite materials, and advanced manufacturing.
  • Graphene nanomaterials, engineered for high conductivity, flexibility, and strength in electronics and coatings.
  • Carbon based nanomaterials, integrated into polymer matrices to enhance mechanical and thermal performance.

Environmental Responsibility and Sustainability

CVMR’s graphite mining and refining approach emphasizes environmental stewardship by converting emissions and low grade carbon materials into stable, high value products.

Closed loop processes reduce waste, lower emissions, and align with green manufacturing goals while maintaining strict performance and purity standards.

Industrial and Strategic Advantages

  • Diverse feedstock processing, handling coal, CO₂, CO, methane, and low grade carbon sources.
  • High quality output, suitable for aerospace, electronics, energy storage, and specialty composites.
  • Global sourcing, including graphite mining operations in Turkey and other strategic regions.
  • Sustainable production, transforming waste emissions into valuable carbon materials.

Supporting Advanced Industrial Growth

CVMR’s integrated graphite mining, refining, and graphene production initiatives support innovation across advanced industries. Materials produced through these processes enable lightweight, conductive, and mechanically robust solutions for modern industrial challenges.

These carbon materials are well suited for energy storage systems, aerospace composites, automotive components, and next generation electronic technologies.

Frequently Asked Questions

What carbon feedstocks are used for graphite and graphene production

CVMR utilizes carbon dioxide, carbon monoxide, methane, and coal, converting these feedstocks into high value graphite, graphene, and carbon nanomaterials.

How is product purity ensured

Controlled chemical vapor deposition and contaminant separation ensure high purity graphite and graphene suitable for demanding industrial applications.

Can carbon materials be customized

Yes, particle size, morphology, and product form can be tailored to meet specific requirements for composites, coatings, batteries, and electronics.

Which industries benefit most from these materials

Aerospace, automotive, electronics, energy storage, defense, and advanced manufacturing industries benefit from high performance graphite and graphene products.

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